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Tuesday, March 25, 2014

Emissions Testing Event Provides Important Data

The Emissions Testing Event (ETE) was a success!

We were one of the first teams to pass Safety Tech inspection out of the six teams that were at the event. The inspectors were impressed with the work we had done, but were still critical and gave us feedback on areas of improvement. 

With the help of a General Motors technician, we solved two of our biggest issues—starting our engine and fixing our brakes. The engine control module was faulting because we had modified some of the signals (e.g., the 12-volt starter) in order to take control of it. 
Mary testing on the chassis dynamometer.

Before last week, the brakes would hold pressure while driving and it was causing a lot of issues with energy consumption and drivability. We learned that the car had originally been equipped with a hill-start assist feature, which had been compromised when we modified components from the stock vehicle. 

With a running engine, the only thing standing between us and series mode is a fully operational P2 generator motor. Series mode means our engine will be running and use our P2 as a large alternator that will help to recharge our batteries while driving. There are some issues with the interference on our CAN (controller area network) bus that we are trying to work out before we can use the P2 to generate electricity. 

With the help of a Transportation Research Center technician, we were also able to test Mary on a chassis dynamometer (pictured above). We tested the electric vehicle (EV) mode on our vehicle with a few different control strategies and collected some engine starts emissions data. We will be able to use this data to validate our models and have an expectation of how we will perform at competition in June. 

A big thank you to all of the sponsors GM, TRC, Argonne National Labs and the U.S. Department of Energy who were able to help us out at ETE! 

Keep up with our Facebook and Twitter updates, and we’ll be sure to let you know when we’re running in series mode.

Monday, March 10, 2014

Innovation Under the Hood: Roanoke's Green Car Show

What is it?
Alongside Virginia Clean Cities, we are hosting an alternative fuel vehicle car show featuring the latest hybrid and electric vehicle models on the market. This will give the Roanoke community the opportunity to compare these new makes and models side-by-side. The event is intended to raise awareness of advanced vehicle technologies and increase buyer consideration of alternative fuel vehicles. 

When and where is it?
Innovation Under the Hood will be March 29, 2014, 10 a.m. - 4 p.m. on the roof of the Church Ave parking garage in Roanoke, Va. In the event of inclement weather, we will move down to a covered floor of the parking garage.

We will have presentations from the Roanoke mayor's office, Virginia Clean Cities and HEVT team leaders at 11 a.m. VCC will have a very important announcement for Roanoke hybrid and EV owners, so don't miss out!

Who will be there?
All Roanoke area car dealerships and have been invited to showcase their vehicles. This will include hybrids and electric vehicles from Chevy, Nissan, Tesla, Ford, Toyota and many more! We will have all of the major alternative fuel vehicles you have been curious about. 

2013 Tesla Model S via greencarreports.com
We are also inviting community members to display their alternative fuel vehicles and give testimonials to their worth. If you would like to put your vehicle on display, then please contact Josh Beckner (joshb1@vt.edu) for registration information.

Where can I find out more?
Like "Innovation Under the Hood" on Facebook for day-to-day updates on participating vehicles, special guests and event updates. 

Contact Josh Beckner (joshb1@vt.edu, 540-206-5937) for event logistics and Chris Bonelli (cbonelli@vt.edu, 804-814-9503) for media queries.

Tweet using #RoanokeCarShow to connect with other hybrid/EV enthusiasts and continue the conversation.

Want to see a specific vehicle there? Let us know in the comments below!

Friday, March 7, 2014

Next Stop: Transportation Research Center

Mary has left the building!

She was shipped earlier this week to the Transportation Research Center in Ohio where she will be inspected by the Safety Tech team. The team is inspecting the entire car to make sure components and subsystems are integrated safely. They will also look to confirm that there are no risks for damaging things like high voltage (HV) cables, coolant lines, etc.

Mary being loaded up for shipping.
Additionally they will inspect the functionality of some safety systems such as our HV ground fault detection, emergency stops (E-stops), charging the HV battery pack and common vehicle functions (horn, lights etc.). Our team will be arriving on site Sunday, and will be able to fix any of the issues the safety inspectors find.

Once we fully pass the inspection we will then be able to move onto the Emission Testing Event where we will set Mary up on a chassis dynamometer essentially a treadmill for cars. This will allow us to test her different drive cycles and see what kind of tailpipe emissions she produces.

“As a whole, this event allows us to see how well Mary lowers her emissions compared to the stock vehicle” said HEVT team leader Eli White. “It allows us to tweak our control code to change some operating points of components within the vehicle to continue lowering emissions.”

Mary will be returning home to the Ware Lab around March 16th.